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While real\u2010time strain assessment of implants is crucial for the postsurgery study of fracture union and failure of prostheses, integrating precise and durable sensors on orthopedic implants remains a great challenge. Herein, a laser direct\u2010write technique is presented to pattern conductive features (minimum sheet resistance &lt;1.7\u00a0\u03a9\u00a0sq<jats:sup>\u20131<\/jats:sup>) on CRF\u2010PEEK\u2010based parts, which can act as strain sensors. The as\u2010fabricated sensors exhibit excellent linearity (<jats:italic>R<\/jats:italic><jats:sup>2<\/jats:sup>\u00a0=\u00a00.997) over the working range (0\u20132.5% strain). While rigid silicon\u2010 or metal\u2010based sensor chips have to be packaged onto flat surfaces, all\u2010carbon\u2010based sensors can be written on the complex curved surfaces of CFR\u2010PEEK joints using a portable laser mounted on a six\u2010axis robotic manipulator. A wireless transmission prototype is also demonstrated using a Bluetooth module. Such results will allow a wider space to design sensors (and arrays) for detailed loading progressing monitoring and personalized diagnostic applications.<\/jats:p>","DOI":"10.1002\/advs.202105499","type":"journal-article","created":{"date-parts":[[2022,2,10]],"date-time":"2022-02-10T03:45:13Z","timestamp":1644464713000},"update-policy":"https:\/\/doi.org\/10.1002\/crossmark_policy","source":"Crossref","is-referenced-by-count":28,"title":["Laser Direct\u2010Write Sensors on Carbon\u2010Fiber\u2010Reinforced Poly\u2010Ether\u2013Ether\u2013Ketone for Smart Orthopedic Implants"],"prefix":"10.1002","volume":"9","author":[{"ORCID":"https:\/\/orcid.org\/0000-0002-6079-4872","authenticated-orcid":false,"given":"Xingjian","family":"Hu","sequence":"first","affiliation":[{"name":"Department of Mechanical Engineering Tsinghua University  Beijing 100084 China"},{"name":"Key Laboratory for Advanced Materials Processing Technology Ministry of Education Tsinghua University  Beijing 100084 China"},{"name":"State Key Laboratory of Tribology Tsinghua University  Beijing 100084 China"}],"role":[{"vocabulary":"crossref","role":"author"}]},{"given":"Jincai","family":"Huang","sequence":"additional","affiliation":[{"name":"Department of Mechanical Engineering Tsinghua University  Beijing 100084 China"},{"name":"Key Laboratory for Advanced Materials Processing Technology Ministry of Education Tsinghua University  Beijing 100084 China"},{"name":"State Key Laboratory of Tribology Tsinghua University  Beijing 100084 China"}],"role":[{"vocabulary":"crossref","role":"author"}]},{"given":"Yanzhuo","family":"Wei","sequence":"additional","affiliation":[{"name":"Department of Mechanical Engineering Tsinghua University  Beijing 100084 China"},{"name":"Key Laboratory for Advanced Materials Processing Technology Ministry of Education Tsinghua University  Beijing 100084 China"},{"name":"State Key Laboratory of Tribology Tsinghua University  Beijing 100084 China"}],"role":[{"vocabulary":"crossref","role":"author"}]},{"given":"Haiyan","family":"Zhao","sequence":"additional","affiliation":[{"name":"Department of Mechanical Engineering Tsinghua University  Beijing 100084 China"},{"name":"Key Laboratory for Advanced Materials Processing Technology Ministry of Education Tsinghua University  Beijing 100084 China"}],"role":[{"vocabulary":"crossref","role":"author"}]},{"given":"Shize","family":"Lin","sequence":"additional","affiliation":[{"name":"Department of Mechanical Engineering Tsinghua University  Beijing 100084 China"}],"role":[{"vocabulary":"crossref","role":"author"}]},{"given":"Chuxiong","family":"Hu","sequence":"additional","affiliation":[{"name":"Department of Mechanical Engineering Tsinghua University  Beijing 100084 China"}],"role":[{"vocabulary":"crossref","role":"author"}]},{"given":"Ze","family":"Wang","sequence":"additional","affiliation":[{"name":"Department of Mechanical Engineering Tsinghua University  Beijing 100084 China"}],"role":[{"vocabulary":"crossref","role":"author"}]},{"given":"Zhe","family":"Zhao","sequence":"additional","affiliation":[{"name":"Orthopedics Department Beijing Tsinghua Changgung Hospital School of Clinical Medicine Tsinghua University  Beijing 100084 China"}],"role":[{"vocabulary":"crossref","role":"author"}]},{"ORCID":"https:\/\/orcid.org\/0000-0001-6930-8060","authenticated-orcid":false,"given":"Xining","family":"Zang","sequence":"additional","affiliation":[{"name":"Department of Mechanical Engineering Tsinghua University  Beijing 100084 China"},{"name":"Key Laboratory for Advanced Materials Processing Technology Ministry of Education Tsinghua University  Beijing 100084 China"},{"name":"State Key Laboratory of Tribology Tsinghua University  Beijing 100084 China"}],"role":[{"vocabulary":"crossref","role":"author"}]}],"member":"311","published-online":{"date-parts":[[2022,2,10]]},"reference":[{"key":"e_1_2_8_1_1","doi-asserted-by":"publisher","DOI":"10.1007\/s10856-010-4084-7"},{"key":"e_1_2_8_2_1","doi-asserted-by":"publisher","DOI":"10.4137\/CMAMD.S20354"},{"key":"e_1_2_8_3_1","doi-asserted-by":"crossref","first-page":"224","DOI":"10.1097\/00003086-198810000-00022","author":"Skinner H. 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