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However, their application is often limited by the challenge of shaping complex geometries. This study introduces a novel thin sandwich panel incorporating stainless steel wire mesh (SSWM) core, designed to offer both lightweight properties and enhanced flexibility. Mechanical properties and forming limit diagrams of the sandwich sheet are assessed through tensile tests and Nakajima forming tests. The study investigates how the SSWM stacking angle and strain paths influence the panel's failure behavior and formability. Comparative analyses with monolithic stainless steel sheets of identical dimensions are also conducted. The findings reveal that the sandwich sheet exhibits comparable formability to the monolithic sheet in the tension\u2010compression stain zone, with about 32% higher average specific tensile strength compared to the monolithic counterpart. Importantly, the formability and failure characteristics of the sandwich panel are significantly influenced by in\u2010plane shear deformation of the SSWM core, which is primarily dictated by the SSWM stacking angle and strain paths. Notably, the sandwich sheet with 45\u00b0 stacking angle demonstrates superior plasticity and formability.<\/jats:p>","DOI":"10.1002\/adem.202401977","type":"journal-article","created":{"date-parts":[[2025,1,11]],"date-time":"2025-01-11T00:16:21Z","timestamp":1736554581000},"update-policy":"https:\/\/doi.org\/10.1002\/crossmark_policy","source":"Crossref","is-referenced-by-count":2,"title":["Formability and Failure Behavior of a Thin Sandwich Panel with Stainless Steel Wire Mesh"],"prefix":"10.1002","volume":"27","author":[{"ORCID":"https:\/\/orcid.org\/0000-0002-0811-1077","authenticated-orcid":false,"given":"Juan","family":"Liao","sequence":"first","affiliation":[{"name":"Institute of Metal Rubber &amp; Vibration Noise School of Mechanical Engineering and Automation Fuzhou University  Fuzhou 350116 China"}]},{"given":"Jinhang","family":"Qian","sequence":"additional","affiliation":[{"name":"Institute of Metal Rubber &amp; Vibration Noise School of Mechanical Engineering and Automation Fuzhou University  Fuzhou 350116 China"}]},{"given":"Houchen","family":"Cao","sequence":"additional","affiliation":[{"name":"Institute of Metal Rubber &amp; Vibration Noise School of Mechanical Engineering and Automation Fuzhou University  Fuzhou 350116 China"}]},{"ORCID":"https:\/\/orcid.org\/0000-0001-8021-6685","authenticated-orcid":false,"given":"Xin","family":"Xue","sequence":"additional","affiliation":[{"name":"Institute of Metal Rubber &amp; Vibration Noise School of Mechanical Engineering and Automation Fuzhou University  Fuzhou 350116 China"}]}],"member":"311","published-online":{"date-parts":[[2025,1,10]]},"reference":[{"key":"e_1_2_9_2_1","doi-asserted-by":"publisher","DOI":"10.1016\/j.tws.2023.111376"},{"key":"e_1_2_9_3_1","doi-asserted-by":"publisher","DOI":"10.1016\/j.compositesb.2022.109840"},{"key":"e_1_2_9_4_1","doi-asserted-by":"publisher","DOI":"10.1016\/j.compositesb.2019.107496"},{"key":"e_1_2_9_5_1","doi-asserted-by":"publisher","DOI":"10.1016\/j.compositesa.2022.107383"},{"key":"e_1_2_9_6_1","doi-asserted-by":"publisher","DOI":"10.1016\/j.ijsolstr.2024.112793"},{"key":"e_1_2_9_7_1","doi-asserted-by":"publisher","DOI":"10.1007\/s12289-023-01768-x"},{"key":"e_1_2_9_8_1","doi-asserted-by":"publisher","DOI":"10.1016\/j.jmapro.2023.03.050"},{"key":"e_1_2_9_9_1","doi-asserted-by":"publisher","DOI":"10.1016\/j.compstruct.2020.112729"},{"key":"e_1_2_9_10_1","doi-asserted-by":"publisher","DOI":"10.1016\/j.jmrt.2021.04.088"},{"key":"e_1_2_9_11_1","doi-asserted-by":"publisher","DOI":"10.1016\/j.jmatprotec.2007.11.117"},{"key":"e_1_2_9_12_1","doi-asserted-by":"publisher","DOI":"10.1016\/j.tws.2019.106188"},{"key":"e_1_2_9_13_1","doi-asserted-by":"publisher","DOI":"10.1016\/j.tws.2022.110114"},{"key":"e_1_2_9_14_1","doi-asserted-by":"publisher","DOI":"10.1007\/s00170-023-12087-5"},{"key":"e_1_2_9_15_1","doi-asserted-by":"publisher","DOI":"10.1016\/j.jmrt.2023.08.214"},{"key":"e_1_2_9_16_1","doi-asserted-by":"publisher","DOI":"10.1016\/j.ijsolstr.2012.04.032"},{"key":"e_1_2_9_17_1","doi-asserted-by":"publisher","DOI":"10.1007\/s12289-013-1136-9"},{"key":"e_1_2_9_18_1","doi-asserted-by":"publisher","DOI":"10.1007\/s00170-018-1945-6"},{"key":"e_1_2_9_19_1","doi-asserted-by":"publisher","DOI":"10.1016\/j.pmatsci.2014.11.003"},{"key":"e_1_2_9_20_1","doi-asserted-by":"publisher","DOI":"10.1007\/s40684-015-0046-3"},{"key":"e_1_2_9_21_1","doi-asserted-by":"publisher","DOI":"10.1002\/1527-2648(200103)3:3<111::AID-ADEM111>3.0.CO;2-Z"},{"key":"e_1_2_9_22_1","doi-asserted-by":"publisher","DOI":"10.1007\/BF03266722"},{"key":"e_1_2_9_23_1","doi-asserted-by":"publisher","DOI":"10.1179\/174329307X159829"},{"key":"e_1_2_9_24_1","doi-asserted-by":"publisher","DOI":"10.1080\/15440478.2020.1848744"},{"key":"e_1_2_9_25_1","doi-asserted-by":"publisher","DOI":"10.3390\/met13081369"},{"key":"e_1_2_9_26_1","doi-asserted-by":"publisher","DOI":"10.1016\/j.tws.2021.108599"},{"key":"e_1_2_9_27_1","doi-asserted-by":"publisher","DOI":"10.1061\/(ASCE)EM.1943-7889.0001710"},{"key":"e_1_2_9_28_1","unstructured":"ISO 6892\u20101:2019 \u2010 Metallic Materials \u2014 Tensile Testing \u2014 Part 1: Method of Test at Room Temperature."},{"key":"e_1_2_9_29_1","doi-asserted-by":"publisher","DOI":"10.1016\/j.compstruct.2021.114980"},{"key":"e_1_2_9_30_1","unstructured":"ISO 12004\u20102: 2021 \u2010 Metallic Materials \u2014 Determination of Forming\u2010Limit Curves for Sheet and Strip \u2014 Part 2: Determination of Forming\u2010Limit Curves in the Laboratory."},{"key":"e_1_2_9_31_1","doi-asserted-by":"publisher","DOI":"10.1007\/s44245-023-00015-6"},{"key":"e_1_2_9_32_1","first-page":"1","volume":"9","author":"Huang H. 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