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A colloidal approach was adopted using nanometric zirconia powder (47 vol%) with tailored dispersant, thickener, and flocculant agents. Rheological behavior was evaluated by shear viscosity, viscoelastic moduli, and three\u2010step thixotropy tests to ensure printability and shape stability. Specimens were printed with different filament overlap percentages (20%, 25%, and 30%) and compared with a control group obtained by uniaxial pressing. After sintering, all groups were characterized in terms of relative density, microstructure (SEM), phase composition (XRD), translucency, and biaxial flexural strength. The 30% overlap printed group achieved average densification above 99%, optical translucency comparable to the pressed controls, and flexural strength of 432 \u00b1 37\u00a0MPa. Weibull analysis of 30% filament overlap group indicated \u03c3\n                    <jats:sub>0<\/jats:sub>\n                    = 420\u00a0MPa and m = 7.0, comparable to the pressed group (\u03c3\n                    <jats:sub>0<\/jats:sub>\n                    = 658\u00a0MPa; m = 7.3). Overall, this study establishes a robust formulation and processing route for DIW of 5Y\u2010PSZ with high densification, translucency, and mechanical reliability, fulfilling ISO 6872 and offering a viable alternative for dental applications. This is the first study demonstrating filament overlaps as a densification\u2010enhancing parameter for DIW zirconia.\n                  <\/jats:p>","DOI":"10.1002\/admt.202501624","type":"journal-article","created":{"date-parts":[[2026,3,14]],"date-time":"2026-03-14T08:20:49Z","timestamp":1773476449000},"update-policy":"https:\/\/doi.org\/10.1002\/crossmark_policy","source":"Crossref","is-referenced-by-count":1,"title":["3D Printing of Highly Dense and Translucent Zirconia Parts for Dental Applications: Effect of Filament Overlapping"],"prefix":"10.1002","author":[{"ORCID":"https:\/\/orcid.org\/0000-0002-1568-1668","authenticated-orcid":false,"given":"Juliana","family":"de Freitas Gouveia Silva","sequence":"first","affiliation":[{"name":"Department of Materials and Ceramics Engineering, CICECO\u2010 Aveiro Institute of Materials University of Aveiro  Aveiro Portugal"},{"name":"Department of Dental Materials and Prosthodontics Institute of Science and Technology S\u00e3o Paulo State 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