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Nevertheless, these functional components introduce challenges such as extra structural load, greater slab thickness, and increased construction complexity. This research proposes a design-fabrication method for a thin-vaulted green roof prototype, featuring a compression-only surface and upstand ribs along unevenly distributed stress lines to achieve both lightweight properties and material efficiency compared to a conventional flat roof with GR systems. To realize such a non-standard and multifunctional structure, a hybrid formwork system combining 3D clay printed (3DCP) molds and a reusable, doubly curved foam base is proposed to handle geometric complexity and functional integration by incorporating stay-in-place formwork as the growing medium. 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