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This study aimed to present a case report and discuss the scientific literature on facial trauma in sports and innovations in the fabrication of face guards. Global regulatory disparities and the importance of education in promoting the use of protective equipment are key factors for injury prevention. Conventionally, alginate impressions have been widely used in manufacturing processes. However, the implementation of digital workflows involving photogrammetry and three\u2010dimensional printing offers a promising alternative for fabricating customized face guards. Various materials have been used for fabricating the outer layer of face guards, with carbon fibers standing out for their ability to enhance both protection and comfort. 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