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Through the case study of developing a smart workstation to train workers in the assembly process with a target to reduce the defects and improve the management task, the paper explores the main barriers and success factors for the PDCA cycle implemented in complex quality improvement projects. A prototype of the new workstation design is tested and shows significant benefits not only in defect reduction and management efficiency but also in newcomers\u2019 learning process. This research can be used as a benchmark application of PDCA in quality improvement and engineering design processes with systematic and comprehensible guidance of the cycle.<\/jats:p>","DOI":"10.1155\/2023\/8007474","type":"journal-article","created":{"date-parts":[[2023,6,26]],"date-time":"2023-06-26T19:35:06Z","timestamp":1687808106000},"page":"1-9","source":"Crossref","is-referenced-by-count":3,"title":["PDCA from Theory to Effective Applications: A Case Study of Design for Reducing Human Error in Assembly Process"],"prefix":"10.1155","volume":"2023","author":[{"given":"Vi","family":"Nguyen","sequence":"first","affiliation":[{"name":"Faculty of Engineering, Vietnamese-German University, Ring Road 4, Quarter 4, Thoi Hoa Ward, Ben Cat Town, Binh Duong Province, Vietnam"}],"role":[{"role":"author","vocabulary":"crossref"}]},{"given":"Chuong K. 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