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In this study, two rotor-stator agitators were utilized, including the cross-structure rotor-stator (CSRS) agitator and the half-cross structure rotor-stator (HCSRS) agitator. The performances of the two types of rotor-stator agitators and the conventional A200 (an axial-flow agitator) and Rushton (a radial-flow agitator) in the solid-liquid mixing operations were compared through CFD modeling, including the homogeneity, power consumption and liquid level stability. The Eulerian\u2013Eulerian multi-fluid model coupling with the RNG k\u2013\u03b5 turbulence model were used to simulate the granular flow and the turbulence effects. When the optimum solid-liquid mixing homogeneity was achieved in both conventional agitators, further increasing stirring speed would worsen the homogeneity significantly, while the two rotor-stator agitators still achieving good mixing homogeneity at the stirring speed of 600 rpm. The CSRS agitator attained the minimum standard deviation of particle concentration \u03c3 of 0.15, which was 42% smaller than that achieved by the A200 agitators. Moreover, the average liquid level velocity corresponding to the minimum \u03c3 obtained by the CSRS agitator was 0.31 m\/s, which was less than half of those of the other three mixers.<\/jats:p>","DOI":"10.3390\/ma15238563","type":"journal-article","created":{"date-parts":[[2022,12,1]],"date-time":"2022-12-01T04:28:57Z","timestamp":1669868937000},"page":"8563","update-policy":"https:\/\/doi.org\/10.3390\/mdpi_crossmark_policy","source":"Crossref","is-referenced-by-count":12,"title":["Turbulent CFD Simulation of Two Rotor-Stator Agitators for High Homogeneity and Liquid Level Stability in Stirred Tank"],"prefix":"10.3390","volume":"15","author":[{"given":"Cuicui","family":"Yin","sequence":"first","affiliation":[{"name":"Guangdong Provincial Key Laboratory of Metal Toughening Technology and Application, Institute of New Materials, Guangdong Academy of Sciences, National Engineering Research Center of Powder Metallurgy of Titanium and Rare Metals, Guangzhou 510651, China"}],"role":[{"vocabulary":"crossref","role":"author"}]},{"given":"Kaihong","family":"Zheng","sequence":"additional","affiliation":[{"name":"Guangdong Provincial Key Laboratory of Metal Toughening Technology and Application, Institute of New Materials, Guangdong Academy of Sciences, National Engineering Research Center of Powder Metallurgy of Titanium and Rare Metals, Guangzhou 510651, China"}],"role":[{"vocabulary":"crossref","role":"author"}]},{"given":"Jiazhen","family":"He","sequence":"additional","affiliation":[{"name":"Guangdong Provincial Key Laboratory of Metal Toughening Technology and Application, Institute of New Materials, Guangdong Academy of Sciences, National Engineering Research Center of Powder Metallurgy of Titanium and Rare Metals, Guangzhou 510651, China"}],"role":[{"vocabulary":"crossref","role":"author"}]},{"given":"Yongnan","family":"Xiong","sequence":"additional","affiliation":[{"name":"Guangdong Provincial Key Laboratory of Metal Toughening Technology and Application, Institute of New Materials, Guangdong Academy of Sciences, National Engineering Research Center of Powder Metallurgy of Titanium and Rare Metals, Guangzhou 510651, China"}],"role":[{"vocabulary":"crossref","role":"author"}]},{"given":"Zhuo","family":"Tian","sequence":"additional","affiliation":[{"name":"Guangdong Provincial Key Laboratory of Metal Toughening Technology and Application, Institute of New Materials, Guangdong Academy of Sciences, National Engineering Research Center of Powder Metallurgy of Titanium and Rare Metals, Guangzhou 510651, China"}],"role":[{"vocabulary":"crossref","role":"author"}]},{"given":"Yingfei","family":"Lin","sequence":"additional","affiliation":[{"name":"Guangdong Provincial Key Laboratory of Metal Toughening Technology and Application, Institute of New Materials, Guangdong Academy of Sciences, National Engineering Research Center of Powder Metallurgy of Titanium and Rare Metals, Guangzhou 510651, China"}],"role":[{"vocabulary":"crossref","role":"author"}]},{"given":"Danfeng","family":"Long","sequence":"additional","affiliation":[{"name":"Institute of Intelligent Manufacturing, Guangdong Academy of Sciences, Guangzhou 510651, China"}],"role":[{"vocabulary":"crossref","role":"author"}]}],"member":"1968","published-online":{"date-parts":[[2022,12,1]]},"reference":[{"key":"ref_1","doi-asserted-by":"crossref","first-page":"18","DOI":"10.1016\/j.msea.2019.03.131","article-title":"Enhancing the creep resistance of AlN\/Al nanoparticles reinforced Mg-2.85Nd-0.92Gd-0.41Zr-0.29Zn alloy by a high shear dispersion technique","volume":"755","author":"Yang","year":"2019","journal-title":"Mater. 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