{"status":"ok","message-type":"work","message-version":"1.0.0","message":{"indexed":{"date-parts":[[2026,8,28]],"date-time":"2026-08-28T03:28:02Z","timestamp":1787887682393,"version":"build-2784847793"},"reference-count":153,"publisher":"MDPI AG","issue":"13","license":[{"start":{"date-parts":[[2023,6,30]],"date-time":"2023-06-30T00:00:00Z","timestamp":1688083200000},"content-version":"vor","delay-in-days":0,"URL":"https:\/\/creativecommons.org\/licenses\/by\/4.0\/"}],"funder":[{"name":"Austrian Federal Ministry for Digital and Economic Affairs"},{"name":"National Foundation for Research, Technology, and Development"}],"content-domain":{"domain":[],"crossmark-restriction":false},"short-container-title":["Materials"],"abstract":"<jats:p>The endurance limit of structural mechanical components is affected by the residual stress state, which depends strongly on the manufacturing process. In general, compressive residual stresses tend to result in an increased fatigue strength. Post-manufacturing processes such as shot peening or vibratory finishing may achieve such a compressive residual stress state. But within complex components, manufacturing-process-based imperfections severely limit the fatigue strength. Thus, the interactions of imperfections, residual stress state and material strength are key aspects in fatigue design. In this work, cast steel and aluminium alloys are investigated, each of them in vibratory finished and polished surface condition. A layer-based fatigue assessment concept is extended towards stable effective mean stress state considering the elastic\u2013plastic material behaviour. Murakami\u2019s concept was applied to incorporate the effect of hardness change and residual stress state. Residual stress relaxation is determined by elastic\u2013plastic simulations invoking a combined hardening model. If the effective stress ratio within the local layer-based fatigue strength is evaluated as critical distance value, a sound calculation of fatigue strength can be achieved. Summing up, the layer-based fatigue strength design is extended and features an enhanced understanding of the effective stabilized mean stress state during cyclic loading.<\/jats:p>","DOI":"10.3390\/ma16134755","type":"journal-article","created":{"date-parts":[[2023,7,3]],"date-time":"2023-07-03T00:49:27Z","timestamp":1688345367000},"page":"4755","update-policy":"https:\/\/doi.org\/10.3390\/mdpi_crossmark_policy","source":"Crossref","is-referenced-by-count":13,"title":["Effect of Surface Finishing State on Fatigue Strength of Cast Aluminium and Steel Alloys"],"prefix":"10.3390","volume":"16","author":[{"ORCID":"https:\/\/orcid.org\/0000-0003-2728-9978","authenticated-orcid":false,"given":"Matthias","family":"Oberreiter","sequence":"first","affiliation":[{"name":"Christian Doppler Laboratory for Manufacturing Process Based Component Design, Chair of Mechanical Engineering, Montanuniversitaet Leoben, Franz-Josef-Strasse 18, 8700 Leoben, Austria"}],"role":[{"vocabulary":"crossref","role":"author"}]},{"ORCID":"https:\/\/orcid.org\/0000-0003-4113-565X","authenticated-orcid":false,"given":"Michael","family":"Horvath","sequence":"additional","affiliation":[{"name":"Christian Doppler Laboratory for Manufacturing Process Based Component Design, Chair of Mechanical Engineering, Montanuniversitaet Leoben, Franz-Josef-Strasse 18, 8700 Leoben, Austria"}],"role":[{"vocabulary":"crossref","role":"author"}]},{"ORCID":"https:\/\/orcid.org\/0000-0003-4817-4432","authenticated-orcid":false,"given":"Michael","family":"Stoschka","sequence":"additional","affiliation":[{"name":"Christian Doppler Laboratory for Manufacturing Process Based Component Design, Chair of Mechanical Engineering, Montanuniversitaet Leoben, Franz-Josef-Strasse 18, 8700 Leoben, Austria"}],"role":[{"vocabulary":"crossref","role":"author"}]},{"ORCID":"https:\/\/orcid.org\/0000-0001-8203-1991","authenticated-orcid":false,"given":"Stefan","family":"Fladischer","sequence":"additional","affiliation":[{"name":"Chair of Mechanical Engineering, Montanuniversitaet Leoben, Franz-Josef-Strasse 18, 8700 Leoben, Austria"}],"role":[{"vocabulary":"crossref","role":"author"}]}],"member":"1968","published-online":{"date-parts":[[2023,6,30]]},"reference":[{"key":"ref_1","doi-asserted-by":"crossref","first-page":"385","DOI":"10.4271\/2017-01-1344","article-title":"Integrated Shape and Topology Optimization-Applications in Automotive Design and Manufacturing","volume":"10","author":"Fiedler","year":"2017","journal-title":"SAE Int. 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