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To control chatter, an active electromagnetic tool holder system is proposed, including the active structure with an electromagnetic actuator installed at the tool holder position and a time-delay output feedback chatter control method for low immersion milling. More specifically, a noncontact two-degree-of-freedom active magnetic bearing (AMB) actuator is developed and integrated with displacement sensors at the tool holder position, making the actuator and sensors closer to the cutting point. Under low immersion milling conditions, both the thin-walled workpieces and tool flexibility are considered in the controller design, as well as practical physical limitations including the bandwidth of the power amplifier and the output current constraints of the actuator. Numerical simulation and experiments under low immersion milling conditions are carried out. The results demonstrate that the proposed active electromagnetic tool holder system exhibits good control consequences on the chatter of thin-walled workpieces and tools under low immersion milling.<\/jats:p>","DOI":"10.3390\/mi16030257","type":"journal-article","created":{"date-parts":[[2025,2,25]],"date-time":"2025-02-25T06:13:18Z","timestamp":1740463998000},"page":"257","update-policy":"https:\/\/doi.org\/10.3390\/mdpi_crossmark_policy","source":"Crossref","is-referenced-by-count":2,"title":["Milling Chatter Control in Low Immersion Condition with an Active Electromagnetic Tool Holder System"],"prefix":"10.3390","volume":"16","author":[{"given":"Chen","family":"Wang","sequence":"first","affiliation":[{"name":"School of Mechanical Engineering, Shandong University, Jinan 250061, China"},{"name":"State Key Laboratory of Advanced Equipment and Technology for Metal Forming, Shandong University, Jinan 250061, China"},{"name":"Key Laboratory of High Efficiency and Clean Mechanical Manufacture of Ministry of Education, Jinan 250061, China"}],"role":[{"vocabulary":"crossref","role":"author"}]},{"given":"Haifeng","family":"Ma","sequence":"additional","affiliation":[{"name":"School of Mechanical Engineering, Shandong University, Jinan 250061, China"},{"name":"State Key Laboratory of Advanced Equipment and Technology for Metal Forming, Shandong University, Jinan 250061, China"},{"name":"Key Laboratory of High Efficiency and Clean Mechanical Manufacture of Ministry of Education, Jinan 250061, China"},{"name":"Shandong Key Laboratory of High Performance Tools and System, Jinan 250061, China"}],"role":[{"vocabulary":"crossref","role":"author"}]},{"given":"Jie","family":"Chen","sequence":"additional","affiliation":[{"name":"School of Mechanical Engineering, Shandong University, Jinan 250061, China"},{"name":"State Key Laboratory of Advanced Equipment and Technology for Metal Forming, Shandong University, Jinan 250061, China"},{"name":"Key Laboratory of High Efficiency and Clean Mechanical Manufacture of Ministry of Education, Jinan 250061, China"}],"role":[{"vocabulary":"crossref","role":"author"}]},{"given":"Zhen","family":"Zhang","sequence":"additional","affiliation":[{"name":"Shandong Provincial Key Laboratory of Computer Networks, Shandong Fundamental Research Center for Computer Science, Jinan 250014, China"},{"name":"Key Laboratory of Computing Power Network and Information Security, Ministry of Education, Shandong Computer Science Center (National Supercomputer Center in Jinan), Qilu University of Technology (Shandong Academy of Sciences), Jinan 250014, China"}],"role":[{"vocabulary":"crossref","role":"author"}]},{"ORCID":"https:\/\/orcid.org\/0000-0002-9792-9988","authenticated-orcid":false,"given":"Qinghua","family":"Song","sequence":"additional","affiliation":[{"name":"School of Mechanical Engineering, Shandong University, Jinan 250061, China"},{"name":"State Key Laboratory of Advanced Equipment and Technology for Metal Forming, Shandong University, Jinan 250061, China"},{"name":"Key Laboratory of High Efficiency and Clean Mechanical Manufacture of Ministry of Education, Jinan 250061, China"},{"name":"Shandong Key Laboratory of High Performance Tools and System, Jinan 250061, China"}],"role":[{"vocabulary":"crossref","role":"author"}]},{"ORCID":"https:\/\/orcid.org\/0000-0002-4790-0052","authenticated-orcid":false,"given":"Zhanqiang","family":"Liu","sequence":"additional","affiliation":[{"name":"School of Mechanical Engineering, Shandong University, Jinan 250061, China"},{"name":"State Key Laboratory of Advanced Equipment and Technology for Metal Forming, Shandong University, Jinan 250061, China"},{"name":"Key Laboratory of High Efficiency and Clean Mechanical Manufacture of Ministry of Education, Jinan 250061, China"},{"name":"School of Mechanical, Electrical & Information Engineering, Shandong University, Weihai 264209, China"}],"role":[{"vocabulary":"crossref","role":"author"}]}],"member":"1968","published-online":{"date-parts":[[2025,2,25]]},"reference":[{"key":"ref_1","doi-asserted-by":"crossref","first-page":"5075","DOI":"10.1007\/s00170-023-12593-6","article-title":"Finite-frequency H\u221e control for active chatter suppression in turning","volume":"129","author":"Chen","year":"2023","journal-title":"Int. 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