{"status":"ok","message-type":"work","message-version":"1.0.0","message":{"indexed":{"date-parts":[[2026,9,24]],"date-time":"2026-09-24T21:28:52Z","timestamp":1790285332893,"version":"4.1.0"},"reference-count":257,"publisher":"MDPI AG","issue":"8","license":[{"start":{"date-parts":[[2026,4,21]],"date-time":"2026-04-21T00:00:00Z","timestamp":1776729600000},"content-version":"vor","delay-in-days":0,"URL":"https:\/\/creativecommons.org\/licenses\/by\/4.0\/"}],"funder":[{"DOI":"10.13039\/501100001809","name":"National Natural Science Foundation of China","doi-asserted-by":"publisher","award":["U24B2030"],"award-info":[{"award-number":["U24B2030"]}],"id":[{"id":"10.13039\/501100001809","id-type":"DOI","asserted-by":"publisher"}]},{"award":["U24B2030"],"award-info":[{"award-number":["U24B2030"]}],"id":[{"id":"https:\/\/ror.org\/01h0zpd94","id-type":"ROR","asserted-by":"publisher"}]}],"content-domain":{"domain":[],"crossmark-restriction":false},"short-container-title":["Polymers"],"abstract":"<jats:p>The increasing global demand for oil and gas, together with the depletion of shallow reservoirs, has driven exploration toward deep and ultra-deep formations characterized by high-temperature and high-pressure (HTHP) conditions. In such environments, conventional drill pipes often experience thermal stress, corrosion, and mechanical degradation, which can reduce drilling efficiency and compromise operational reliability. Thermal insulated drilling pipes (TIDPs) have therefore emerged as an effective solution to minimize heat transfer between drilling fluids and the surrounding formation. This review summarizes recent advances in TIDP materials, structural design strategies, fabrication technologies, and critical performance. Relevant studies were collected from major scientific databases, including Web of Science and Google Scholar, with a focus on insulation materials, coating technologies, and thermal management approaches used in drilling systems. The analysis indicates that advanced insulation systems, including polymer-based coatings, silica aerogels, vacuum-insulated layers, and phase-change materials, can significantly enhance thermal management in drilling operations. These technologies can reduce heat loss by approximately 40\u201360% (i.e., 400\u2013600 W\u00b7m\u22122) and maintain drilling-fluid temperature differentials of 10\u201318 \u00b0C under HTHP conditions. In addition, fabrication techniques such as plasma spraying, composite fabrication, and additive manufacturing enable the development of multifunctional insulation systems with improved thermal, mechanical, and corrosion-resistant properties. Hybrid TIDP systems integrating nanocomposites and advanced polymers show strong potential for improving drilling safety and efficiency. However, challenges related to durability, scalability, and cost remain, highlighting the need for further research on multilayer insulation architectures and sustainable materials.<\/jats:p>","DOI":"10.3390\/polym18081004","type":"journal-article","created":{"date-parts":[[2026,4,21]],"date-time":"2026-04-21T11:42:45Z","timestamp":1776771765000},"page":"1004","update-policy":"https:\/\/doi.org\/10.3390\/mdpi_crossmark_policy","source":"Crossref","is-referenced-by-count":2,"title":["Recent Advances in Thermally Insulated Drilling Pipes: Materials, Design Strategies, and Future Directions"],"prefix":"10.3390","volume":"18","author":[{"ORCID":"https:\/\/orcid.org\/0009-0001-1380-4185","authenticated-orcid":false,"given":"Izaz","family":"Ali","sequence":"first","affiliation":[{"name":"School of Petroleum Engineering, China University of Petroleum (East China), Qingdao 266580, China"}],"role":[{"vocabulary":"crossref","role":"author"}]},{"ORCID":"https:\/\/orcid.org\/0000-0001-8665-7705","authenticated-orcid":false,"given":"Muhammud Arqam","family":"Khan","sequence":"additional","affiliation":[{"name":"School of Petroleum Engineering, China University of Petroleum (East China), Qingdao 266580, China"},{"name":"Department of Petroleum Engineering, NED University of Engineering & Technology, University Road, Karachi 75270, Pakistan"}],"role":[{"vocabulary":"crossref","role":"author"}]},{"given":"Yang","family":"Ding","sequence":"additional","affiliation":[{"name":"School of Petroleum Engineering, China University of Petroleum (East China), Qingdao 266580, China"}],"role":[{"vocabulary":"crossref","role":"author"}]},{"given":"Chaozheng","family":"Liu","sequence":"additional","affiliation":[{"name":"Co-Innovation Center of Efficient Processing and Utilization of Forest Resources, College of Materials Science and Engineering, Nanjing Forestry University, Nanjing 210037, China"}],"role":[{"vocabulary":"crossref","role":"author"}]},{"ORCID":"https:\/\/orcid.org\/0000-0001-9381-0093","authenticated-orcid":false,"given":"Mei-Chun","family":"Li","sequence":"additional","affiliation":[{"name":"School of Petroleum Engineering, China University of Petroleum (East China), Qingdao 266580, China"},{"name":"Key Laboratory of Unconventional Oil & Gas Development, China University of Petroleum (East China), Ministry of Education, Qingdao 266580, China"},{"name":"Shandong Key Laboratory of Oil and Gas Field Chemistry, China University of Petroleum (East China), Qingdao 266580, China"}],"role":[{"vocabulary":"crossref","role":"author"}]}],"member":"1968","published-online":{"date-parts":[[2026,4,21]]},"reference":[{"key":"ref_1","doi-asserted-by":"crossref","first-page":"1536","DOI":"10.1016\/S1876-3804(25)60558-1","article-title":"Global oil and gas development situation, trends and enlightenment in 2023","volume":"51","author":"Wang","year":"2024","journal-title":"Pet. 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