{"status":"ok","message-type":"work","message-version":"1.0.0","message":{"indexed":{"date-parts":[[2026,5,11]],"date-time":"2026-05-11T01:12:21Z","timestamp":1778461941756,"version":"3.51.4"},"reference-count":186,"publisher":"MDPI AG","issue":"10","license":[{"start":{"date-parts":[[2022,9,30]],"date-time":"2022-09-30T00:00:00Z","timestamp":1664496000000},"content-version":"vor","delay-in-days":0,"URL":"https:\/\/creativecommons.org\/licenses\/by\/4.0\/"}],"content-domain":{"domain":[],"crossmark-restriction":false},"short-container-title":["Processes"],"abstract":"<jats:p>Electrical discharge coating (EDC) process is used to deposit material on workpiece surface from sacrificial or green compact tool electrode in an electrical discharge machine. The paper presents the mechanism of EDC using green compact electrode and powder mixed dielectric methods. The tool electrode material, electrode size, process parameters, and type of dielectrics can directly affect the surface integrity of workpiece. Here, a process map of EDC as a function of process parameters, its classification, advantages, and applications for a wide range of engineering materials offers a proper template for the evaluation of coating phenomena. This study shows that EDC is an economic process as compared to other costlier techniques. Additionally, the effect of various EDM and EDC parameters on surface integrity and tribological behavior of deposited coatings is studied with their pros and cons. Finally, the current research trends of EDC and its challenges are elaborated.<\/jats:p>","DOI":"10.3390\/pr10101971","type":"journal-article","created":{"date-parts":[[2022,10,10]],"date-time":"2022-10-10T03:07:28Z","timestamp":1665371248000},"page":"1971","update-policy":"https:\/\/doi.org\/10.3390\/mdpi_crossmark_policy","source":"Crossref","is-referenced-by-count":32,"title":["Electrical Discharge Coating a Potential Surface Engineering Technique: A State of the Art"],"prefix":"10.3390","volume":"10","author":[{"given":"Rashi","family":"Tyagi","sequence":"first","affiliation":[{"name":"Department of Mechanical Engineering, Chandigarh University, Gharuan 140412, India"},{"name":"University Center for Research and Development, Chandigarh University, Gharuan 140412, India"}]},{"given":"Amitava","family":"Mandal","sequence":"additional","affiliation":[{"name":"Department of Mechanical Engineering, Indian Institute of Technology (ISM), Dhanbad 826004, India"}]},{"given":"Alok Kumar","family":"Das","sequence":"additional","affiliation":[{"name":"Department of Mechanical Engineering, Indian Institute of Technology (ISM), Dhanbad 826004, India"}]},{"given":"Ashutosh","family":"Tripathi","sequence":"additional","affiliation":[{"name":"University Center for Research and Development, Chandigarh University, Gharuan 140412, India"},{"name":"Department of Mechanical Engineering, Indian Institute of Technology (ISM), Dhanbad 826004, India"}]},{"ORCID":"https:\/\/orcid.org\/0000-0003-0856-9712","authenticated-orcid":false,"given":"Chander","family":"Prakash","sequence":"additional","affiliation":[{"name":"School of Mechanical Engineering, Lovely Professional University, Phagwara 144411, India"},{"name":"Division of Research and Development, Lovely Professional University, Phagwara 144411, India"}]},{"ORCID":"https:\/\/orcid.org\/0000-0003-4167-4434","authenticated-orcid":false,"given":"Raul","family":"Campilho","sequence":"additional","affiliation":[{"name":"Departamento de Engenharia Mec\u00e2nica, Instituto Superior de Engenharia do Porto, Rua Dr. Ant\u00f3nio Bernardino de Almeida 431, 4249-015 Porto, Portugal"}]},{"ORCID":"https:\/\/orcid.org\/0000-0003-4064-5113","authenticated-orcid":false,"given":"Kuldeep K.","family":"Saxena","sequence":"additional","affiliation":[{"name":"Department of Mechanical Engineering, GLA University, Mathura 281406, India"}]}],"member":"1968","published-online":{"date-parts":[[2022,9,30]]},"reference":[{"key":"ref_1","doi-asserted-by":"crossref","first-page":"248","DOI":"10.1007\/s40544-017-0181-7","article-title":"Tribology of Multilayer Coatings for Wear Reduction: A Review","volume":"5","author":"Khadem","year":"2017","journal-title":"Friction"},{"key":"ref_2","doi-asserted-by":"crossref","first-page":"20","DOI":"10.1016\/S0043-1648(00)00505-6","article-title":"Design and Evaluation of Tribological Coatings","volume":"246","author":"Hogmark","year":"2000","journal-title":"Wear"},{"key":"ref_3","doi-asserted-by":"crossref","first-page":"213","DOI":"10.1007\/s40430-019-1718-7","article-title":"Synthesis of Electrical Discharge Metal Matrix Composite Coating through Compacted Semi-Sintered Electrode and Its Tribological Studies","volume":"41","author":"Arun","year":"2019","journal-title":"J. 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