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Exploring core DfAM principles, the chapter highlights the advantages of geometric freedom, material selection, and aligning designs with the capabilities of specific metal AM processes. It examines advanced optimization techniques like topology optimization and lattice structures to achieve high performance on lightweight metallic components. The transformative impact of metal DfAM is shown through real-world applications encompassing aerospace, healthcare, and automotive domains. The chapter acknowledges challenges inherent in metal DfAM, such as geometric limitations, surface finish considerations, and cost implications. Finally, it emphasizes the critical role of sophisticated software tools in driving design efficiency and explores future trends in AM metallic materials, technologies, and research.<\/jats:p>","DOI":"10.5772\/intechopen.1007309","type":"book-chapter","created":{"date-parts":[[2024,11,27]],"date-time":"2024-11-27T12:03:37Z","timestamp":1732709017000},"source":"Crossref","is-referenced-by-count":2,"title":["Optimizing Metal AM Potential through DfAM: Design, Performance, and Industrial Impact"],"prefix":"10.5772","author":[{"given":"Jose","family":"M. Costa","sequence":"first","affiliation":[]},{"given":"Elsa","family":"W. Sequeiros","sequence":"additional","affiliation":[]},{"given":"Daniel","family":"Figueiredo","sequence":"additional","affiliation":[]},{"given":"Ana","family":"R. Reis","sequence":"additional","affiliation":[]},{"given":"Manuel","family":"F. 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